Case Study #1: West Cornwall Bridge,
Cornwall-Sharon


(click on image for larger view) West Cornwall Bridge, Cornwall - Sharon


Bridge: Covered timber truss built in 1864

Problem: Deteriorated trusses and floor, posted for four tons

Solution: Install steel deck as secondary structural system



West Cornwall's covered bridge has a long history of problems. In 1939 the bridge was posted for a ten-ton limit after a state inspector observed, "Only the grace of God now prevents the structure from collapse." A few years later an oil truck (weighing twenty tons) plunged through the floor. Flood waters in 1955 nearly swept the bridge away. In 1961, a huge ice jam built up around the pier and abutments; only dynamiting the ice saved it from certain destruction.

A 1961 law required the State to maintain the covered bridge even if it was withdrawn from service, and local citizens opposed building a new high-level bridge because of its impact on the village. Responding to their concerns, the State developed a solution that retained the old bridge.

The bridge was raised up about two feet, and a steel orthotropic deck was inserted to carry the traffic independently of the timber truss. The deck consists of two large side beams and a 3/8-inch thick top plate reinforced by 9-inch U-shaped ribs, all welded together. The new structure is barely visible on the exterior, and a new wood-plank floor conceals it on the inside of the bridge. The timber truss was maintained intact, including the entire lower chord. The 1973 project won the Federal Highway Administration's outstanding historic preservation award.

The bridge remains one-lane wide, and vertical clearance is only eleven feet. However, an unrestricted crossing is just four miles to the south.

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